In defense manufacturing, a sound part is not enough; you also have to prove that it was tested and made under the right conditions. Atasayın sets up both: leak testing with Adlema, and monitoring of air, energy and production conditions with AV Track and ATS Cloud.
The part is tested dry; the result is recorded against its serial number.
Run, setup and downtime are matched to the work order.
Dryness, flow and leaks are monitored continuously; an alarm is raised when a threshold is crossed.
Consumption by line and shift, ready for ISO 50001 reporting.
Choose a platform. The numbered balloons show the parts that go through leak testing in defense manufacturing and the processes whose conditions are measured.
Armored vehicle and powerpack parts
The part and a leak-tight reference volume are filled to the same pressure. The instrument tracks the difference between them at Pascal level: if it stays below the limit, the part passes. The part stays dry, the result is a number, and it is recorded against the serial number.
Pick a part, watch the cycle
Illustrative simulation. Test pressure, duration and reject limit are defined separately for every part.
| Serial no. | Part | ΔP | Result | Time |
|---|
Damp air, a pressure drop or a furnace drifting off target does not show up in a test result. Atasayın measures these conditions continuously; AV Track and ATS Cloud record the data and alert you when a limit is crossed.
AV Sens sensors measure dew point, flow, pressure and filter condition. AV Track shows them on one screen together with the compressor's specific consumption (kWh/Nm³).
ATS-11RRE analyzers measure at panel and machine level. ATS Cloud tracks electricity, water and natural gas together and brings furnace, compressor and machine consumption onto one screen.
Machine status, cycle time and part count are collected automatically from PLCs and sensors and matched to the work order.
This is how the measuring points sit in the plant. Select one of the software cards above to highlight the points connected to it.
Swipe sideways to see the whole diagram.
Illustrative plant diagram · MT moisture, FT flow, PT pressure, JT power, YS machine status, PDT differential pressure
Depending on the scope of work, defense prime contractors require quality systems such as ISO 9001, AS9100 or AQAP 2110 from their suppliers. All of them share one expectation: the measuring instrument is calibrated, the result and the production conditions are recorded, and the record is traceable down to the part.
Test and production data are written to the serial number read from a barcode or laser marking.
AV Track and ATS Cloud store air dryness, pressure, and gas and energy consumption with a timestamp. Historical reports are available.
Adlema's pressure calibration laboratory is accredited by TÜRKAK to ISO/IEC 17025 (AB-0345-K). Calibration is brand-independent and can be carried out on site.
The test instruments come with Modbus RTU; with Profinet, EtherCAT and Ethernet TCP/IP options they connect to your existing PLC and production software.
The test instrument, part-specific fixture, quick-seal connectors, test program and data connection are delivered together.
You don't deal with separate companies for testing, production data, compressed air and energy; it all comes from the same team.
We develop our sensors and monitoring systems at our R&D center in Teknopark Istanbul.
Commissioning, training, calibration and service are provided from Türkiye.
Can't find your question? Write to us and we'll answer for your specific part.
Any part that carries liquid or gas, or that must keep water and moisture out: fuel tanks and lines, cooling and hydraulic housings, pump and valve housings, electronics and avionics enclosures, connectors, electro-optical housings. The test method is chosen according to the part's volume, material and reject limit.
IP67, per IEC 60529, defines withstanding thirty minutes of immersion at a depth of one meter. For type approval the immersion test is still carried out. In series production, however, every part can be checked without water using the pressure decay method: the box is tested in a closed volume and its tightness is read from the pressure change. The part stays dry and the result is recorded as a number.
The part under test and a leak-tight reference volume are filled to the same pressure. The instrument tracks the pressure difference between the two; if the part leaks, the difference grows. The Adlema BT4000 measures with 0.1 Pa resolution at a test pressure of 1 bar. If the difference stays below the reject limit, the part passes.
When the allowed leak rate is too small to measure by pressure decay, or when you need to know not just that there is a leak but where it is. Hermetic connectors and electro-optical housings are tested in a vacuum chamber with a mass spectrometer; on large parts such as fuel tanks the leak is located with a sniffer probe.
The part is read from a barcode or laser marking and the test result is written to that identity. The test instruments come with Modbus RTU; with Profinet, EtherCAT and Ethernet TCP/IP options they connect to the existing PLC and production software. Results can also be exported to Excel via USB.
Adlema's pressure calibration laboratory is accredited by TÜRKAK to ISO/IEC 17025 (AB-0345-K). Calibration is brand-independent; test instruments and pressure instruments from other manufacturers are calibrated as well. The service can be provided on site.
AV Track monitors compressed air and gas lines: dew point, flow, pressure, leaks and the compressor's specific consumption appear on one screen. ATS Cloud monitors electricity, water and natural gas consumption by line and shift, raises an alarm when a target value is exceeded and automatically produces ISO 50001-compliant reports. Together they keep the record of the conditions under which the part was made.
Share your part's technical drawing or the problem you have in production. The right test method and measuring points are determined by trials on a sample part; then the instrument, fixture, software and on-site installation are delivered as one project.
We clarify the need from the technical drawing, the current test method and production volumes.
Which test, which pressure, which sensor, which data: decided by trials on a sample part.
Instrument, fixture, software and on-site installation are delivered as one project; your team is trained.
With calibration, maintenance and service, the system stays ready for every audit.
Let's define the right method and setup together. If you like, we can run a demo with your sample part.
The photos, drawings and figures on this page are illustrative; they do not show a completed customer project or an actual test result. The test method, pressure and reject limit are defined separately for every part.