Services

Automation

Machine Monitoring and Data Collection:

Real-time status tracking (running/stopped/fault/setup): Real-time collection and logging of machine statuses via sensors and/or PLCs.
Production data (piece count, cycle times, scrap/defective parts): Automatic counting and performance metric generation for each cycle; fundamental data for KPIs such as OEE/TEEP.
Centralized collection and visualization (panels/dashboards): Consolidation of data from all lines into a single platform; live screens, alarms/alerts, periodic reports, and PDF/Excel outputs.
Benefits: Bottleneck identification, reduction of unplanned downtime, lower scrap rate, and data-driven maintenance planning.

Feeding: CNC Feeding, Pick and Place applications, Cartesian Systems

Automation of part feeding/stacking processes; improved cycle times and reduced operator dependency.
Line balancing and safety integrations (light barriers/fences); fast mold/changeover scenarios.

Leak Testing Machines: System installation with application-specific leak testing devices.

Pressure/vacuum/flow-based leak testing; product jigs, automatic OK/NOK sorting, traceability labeling.
Writing test results to the database; historical records for quality reports and customer audits.

Wastewater monitoring, water footprint calculation, wastewater analysis, and filtration systems

Tracking: Online monitoring of parameters such as flow, temperature, and conductivity; discharge point tracking.
Water Footprint: Calculation based on consumption–discharge balance; separation of process/cooling/cleaning usage.
Analysis & Filtration: Monitoring pre-treatment/filtration efficiency; recovery rates, optimization of sludge/chemical consumption.
Outcome: Regulatory compliance, reduced water costs, and clear metrics for sustainability reports.

Measurement & Analysis: On-site measurement of electricity, compressed air, steam, cooling/heating, and lighting subsystems.
Loss Points: Detection of leaks, improper operating conditions, incorrect equipment selection, and control strategy issues.
Project Proposals & ROI: Feasible proposal set including investment cost, payback period, expected annual savings, and CO₂ reduction.
Reporting: Executive summary + technical annexes; integration of audit findings into the energy monitoring software.

Whether it’s energy monitoring or carbon management — prepare your business for the future with Atasayın solutions.